荷兰专利NL1035665A1 Lithographic apparatus and position sensor.

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专利摘要:
A lithographic apparatus having a stationary magnet motor to drive a support such as a substrate support or a patterning device support, may be provided with a measurement system to measure a position of the support in question, e.g., to provide a safety system to prevent a collision of the support with another part. The measurement system may be configured to measure a magnetic field strength of an alternating magnetic field generated by the magnet assembly of the stationary magnet motor, and/or measure generation of eddy currents in a metallic layer shielding the magnet assembly in combination with an inductance measurement of an electromagnet generating the alternating magnetic field causing the eddy currents, and/or measure light using an optical position sensitive sensor such as a CCD metric or linear photodiode positioned in a light plane emitted by an emitter.
公开号:NL1035665A1
申请号:NL1035665
申请日:2008-07-04
公开日:2009-01-13
发明作者:Olaf Hubertus Wilhelmus Van Bruggen；Frank Auer；Marcel Koenraad Marie Baggen；Frits Van Der Meulen；Patrick David Vogelsang；Martinus Cornelis Reijnen；Johannes Roland Dassel；Stoyan Nihtianov；Remko Wakker；Tom Van Zutphen
申请人:Asml Netherlands Bv；
IPC主号:

专利说明:

LITHOGRAPHIC APPARATUS AND POSITION SENSOR
BACKGROUND
Field of the Invention
The present invention relates to a lithographic apparatus including a position sensor, and to a stage system including such a position sensor.
Description of the Related Art A lithographic apparatus is a machine that applies a desired pattern onto a substrate, usually onto a target portion of the substrate. A lithographic apparatus can be used, for example, in the manufacture of integrated circuits (ICs). In such a case, a patterning device, which is alternatively referred to as a mask or a reticle, may be used to generate a circuit pattern to be formed on an individual layer of the IC. This pattern can be transferred onto a target portion (e.g., including part of, one, or several dies) on a substrate (e.g., a silicon wafer). Transfer of the pattern is typically via imaging onto a layer of radiation-sensitive material (resist) provided on the substrate. In general, a single substrate will contain a network of adjacent target portions that are successively patterned. Conventional lithographic apparatus include so-called steppers, in which each target portion is irradiated by exposing an entire pattern onto the target portion at once, and so-called scanners, in which each target portion is irradiated by scanning the pattern through a radiation beam in a given direction (the "scanning" direction) while synchronously scanning the substrate parallel or anti-parallel to this direction. It is also possible to transfer the pattern from the patterning device to the substrate by imprinting the pattern onto the substrate.
In present developments in lithography, use may be made or stationary magnet (i.e. moving coil) motors to drive a stage, e.g. a substrate stage (also indicated as wafer table) or a mask stage (also indicated as support). When making use of stationary magnet motors, a stationary magnetic field is generated. Due to the high demands on throughput and processing speed of the lithographic apparatus, high power motors are required, which translates into strong magnets hence resulting in a high magnetic field strength.
In a lithographic apparatus, a position of the stage (substrate stage or wafer stage) may be measured making use of optical measurement devices such as for example encoders and / or interferometers. Making use of such optical measurement devices, a position of the stage in question can be measured with respect to a reference, such as a metrology frame of the lithographic apparatus or a projection system.
The interferometers or encoders used to measure a position of the substrate stage or mask stage may not be fully suitable position measurements in all situations. As an example, these position sensors may not be ideally suited for safety purpose, eg to prevent a collision between the stage in question and other parts of the lithographic apparatus, eg the projection system, the stationary magnet, etc., due to the complex measurement and control processes which lead to relatively long processing times in corresponding control systems. Also, a need may be present to provide a position measurement outside a position measurement range of the interferometers or encoders as mentioned above, for example when swapping the stages, etc.
SUMMARY
It is desirable to provide a (further) position measurement of the stage.
According to an embodiment of the invention, there is provided a lithographic apparatus including: an illumination system configured to condition a radiation beam; a support constructed to support a patterning device, the patterning device being capable of imparting the radiation beam with a pattern in its cross-section to form a patterned radiation beam; a substrate table constructed to hold a substrate; and a projection system configured to project the patterned radiation beam onto a target portion of the substrate, one of the support and the substrate table being driven by a motor, the motor including a stationary magnet assembly having a two dimensional arrangement of alternately polarized magnets to generate a spatially alternately polarized magnetic field, the lithographic apparatus including a position sensor to measure a position of the one of the support and the substrate table, the position sensor including a magnetic field sensor to measure a field strength of the magnetic field, and a sensor processing device to determine the position from the field strength as measured by the magnetic field sensor.
In another embodiment of the invention, there is provided a stage system including a stage, a motor to drive the stage, the motor including a stationary magnet assembly having a two dimensional arrangement of alternately polarized magnets to generate a spatially alternately polarized magnetic field, the stage system including a position sensor to measure a position of the one of the support and the substrate table, the position sensor including a magnetic field sensor to measure a field strength of the magnetic field, and a sensor processing device to determine the position from the field strength as measured by the magnetic field sensor.
According to a further embodiment of the invention, there is provided a lithographic apparatus including: an illumination system configured to condition a radiation beam; a support constructed to support a patterning device, the patterning device being capable of imparting the radiation beam with a pattern in its cross-section to form a patterned radiation beam; a substrate table constructed to hold a substrate; and a projection system configured to project the patterned radiation beam onto a target portion of the substrate, requiring one of the support and the substrate table being driven by a motor, the motor including a stationary magnet assembly and a metallic layer to cover the magnet assembly , the lithographic apparatus including a position sensor to measure a position of one of the support and the substrate table in a direction substantially perpendicular to a plane formed by the metallic layer, the position sensor including an electric coil, a drive circuit to drive the electric coil to generate an alternating magnetic field, a measuring circuit to measure an electrical impedance parameter of the electric coil, and a sensor processing device to derive a position of the one of the support and the substrate table of an effect on the impedance parameter, the effect by eddy currents generated in the metallic layer by the alternating magnetic field.
According to a still further embodiment of the invention, there is provided a stage system including a stage, a motor to drive the stage, the motor including a stationary magnet assembly and a metallic layer to cover the magnet assembly, and a position sensor to measure a position of the stage in a direction substantially perpendicular to a plane formed by the metallic layer, the position sensor including an electric coil, a drive circuit to drive the electric coil to generate an alternating magnetic field, a measuring circuit to measure an electrical impedance parameter of the electric coil, and a sensor processing device, derive a position of the one of the support and the substrate table, an effect on the impedance parameter, the effect by eddy currents generated in the metallic layer by the alternating magnetic field.
According to an again further embodiment of the invention, there is provided a lithographic apparatus including: an illumination system configured to condition a radiation beam; a support constructed to support a patterning device, the patterning device being capable of imparting the radiation beam with a pattern in its cross-section to form a patterned radiation beam; a substrate table constructed to hold a substrate; and a projection system configured to project that a patterned radiation beam onto a target portion of the substrate, one of the support and the substrate table being driven by a motor, the motor including a stationary magnet assembly, the lithographic apparatus including a position sensor to measure a position of one of the support and the substrate table, the position sensor including an emitter to emit a light plane and at least one detector to detect a position of incidence of light from the light plane on the detector along a direction substantially perpendicular to the plane.
LETTER DESCRIPTION OF THE DRAWINGS
Embodiments of the invention will now be described, by way of example only, with reference to the accompanying schematic drawings in which corresponding reference symbols indicate corresponding parts, and in which:
Figure 1 depicts a lithographic apparatus in which the invention may be embodied;
Figure 2a and 2b show a highly schematic view of a part of a lithographic apparatus according to an embodiment of the invention;
Figure 2c shows a highly schematic view of a position sensor or the lithographic apparatus according to Figures 2a and 2b;
Figure 3a depicts a highly schematic view of a part of a lithographic apparatus according to another embodiment of the invention;
Figure 3b depicts a highly schematic view of a position sensor or the lithographic apparatus according to Figure 3 a; and
Figure 4 depicts a highly schematic view of a part of a lithographic apparatus according to a still further embodiment of the invention.
DETAILED DESCRIPTION
Figure 1 schematically depicts a lithographic apparatus according to one embodiment of the invention. The apparatus includes an illumination system (illuminator) IL configured to condition a radiation beam B (eg UV radiation or any other suitable radiation), a mask support structure (eg a mask table) MT constructed to support a patterning device (eg a mask) MA and connected to a first positioning device PM configured to accurately position the patterning device in accordance with certain parameters. The apparatus also includes a substrate table (eg a wafer table) WT or "substrate support" constructed to hold a substrate (eg a resist-coated wafer) W and connected to a second positioning device PW configured to accurately position the substrate in accordance with certain parameters. The apparatus further includes a projection system (e.g. a refractive projection lens system) PS configured to project a pattern imparted to the radiation beam B by patterning device MA onto a target portion C (e.g. including one or more dies) or the substrate W.
The illumination system may include various types of optical components, such as refractive, reflective, magnetic, electromagnetic, electrostatic or other types of optical components, or any combination of, for directing, shaping, or controlling radiation.
The mask support structure supports, i.e. bears the weight of, the patterning device. It holds the patterning device in a manner that depends on the orientation of the patterning device, the design of the lithographic apparatus, and other conditions, such as for example whether or not the patterning device is a hero in a vacuum environment. The mask support structure can use mechanical, vacuum, electrostatic or other clamping techniques to hold the patterning device. The mask support structure may be a frame or a table, for example, which may be fixed or movable as required. The mask support structure may ensure that the patterning device is at a desired position, for example with respect to the projection system. Any use of the terms "reticle" or "mask" may be considered synonymous with the more general term "patterning device."
The term "patterning device" used should be broadly interpreted as referring to any device that can be used to impart a radiation beam with a pattern in its cross-section so as to create a pattern in a target portion of the substrate. It should be noted that the pattern imparted to the radiation beam may not exactly correspond to the desired pattern in the target portion of the substrate, for example if the pattern includes phase-shifting features or so called assist features. Generally, the pattern imparted to the radiation beam will correspond to a particular functional layer in a device being created in the target portion, such as an integrated circuit.
The patterning device may be transmissive or reflective. Examples of patterning devices include masks, programmable mirror arrays, and programmable LCD panels. Masks are well known in lithography, and include mask types such as binary, alternating phase shift, and attenuated phase shift, as well as various hybrid mask types. An example of a programmable mirror array employs a metric arrangement of small mirrors, each of which can be individually tilted so as to reflect an incoming radiation beam in different directions. The tilted mirrors impart a pattern in a radiation beam which is reflected by the mirror metric.
The term "projection system" used should be broadly interpreted as encompassing any type of projection system, including refractive, reflective, catadioptric, magnetic, electromagnetic and electrostatic optical systems, or any combination thereof, as appropriate for the exposure radiation being used, or for other factors such as the use of an immersion liquid or the use of a vacuum. Any use of the term "projection lens" may also be considered as synonymous with the more general term "projection system".
As shown here, the apparatus is or a transmissive type (e.g., employing a transmissive mask). Alternatively, the apparatus may be of a reflective type (e.g., employing a programmable mirror array or a type referred to above, or employing a reflective mask).
The lithographic apparatus may be of a type having two (dual stage) or more substrate tables or "substrate supports" (and / or two or more mask tables or "mask supports"). In such "multiple stage" machines the additional tables or supports may be used in parallel, or preparatory steps may be carried out on one or more tables or supports while one or more other tables or supports are being used for exposure.
The lithographic apparatus may also be a type of at least a portion of the substrate may be covered by a liquid having a relatively high refractive index, e.g., water, so as to fill a space between the projection system and the substrate. Liquid immersion may also be applied to other spaces in the lithographic apparatus, for example, between the mask and the projection system. Immersion techniques can be used to increase the numerical aperture of projection systems. The term "immersion" as used does not mean that a structure, such as a substrate, must be submerged in liquid, but rather only means that a liquid is located between the projection system and the substrate during exposure.
Referring to figure 1, the illuminator IL receives a radiation beam from a radiation source SO. The source and the lithographic apparatus may be separate entities, for example when the source is an excimer laser. In such cases, the source is not considered to be part of the lithographic apparatus and the radiation beam is passed from the source SO to the illuminator IL with the aid of a beam delivery system BD including, for example, suitable directing mirrors and / or a beam expander. In other cases the source may be an integral part of the lithographic apparatus, for example when the source is a mercury lamp. The source SO and the illuminator IL, together with the beam delivery system BD if required, may be referred to as a radiation system.
The illuminator IL may include an adjuster AD configured to adjust the angular intensity distribution of the radiation beam. Generally, at least the outer and / or inner radial extent (commonly referred to as σ-outer and σ-inner, respectively) or the intensity distribution in a pupil plane or the illuminator can be adjusted. In addition, the illuminator IL may include various other components, such as an integrator IN and a condenser CO. The illuminator may be used to condition the radiation beam, to have a desired uniformity and intensity distribution in its cross-section.
The radiation beam B is an incident on the patterning device (e.g., mask MA), which is a hero on the mask support structure (e.g., mask table MT), and is patterned by the patterning device. Having traversed the mask MA, the radiation beam B passes through the projection system PS, which is the beam onto a target portion C or the substrate W. With the aid of the second positioning device PW and position sensor IF (eg an interferometer device, linear or other encoder or capacitive sensor), the substrate table WT can be moved accurately, eg so as to position different target portions C in the path of the radiation beam B. Similarly, the first positioning device PM and another position sensor (which is not explicitly depicted in Figure 1) can be used to accurately position the mask MA with respect to the path of the radiation beam B, eg after mechanical retrieval from a mask library, or during a scan. In general, movement of the mask table MT may be realized with the aid of a long-stroke module (coarse positioning) and a short-stroke module (fine positioning), which form part of the first positioning device PM. Similarly, movement of the substrate table WT or "substrate support" may be realized using a long-stroke module and a short-stroke module, which form part of the second positioner PW. In the case of a stepper (as opposed to a scanner) the mask table MT may be connected to a short-stroke actuator only, or may be fixed. Mask MA and substrate May be aligned using mask alignment marks M1, M2 and substrate alignment marks P1, P2. Although the substrate alignment marks as illustrated occupy dedicated target portions, they may be located in spaces between target portions (these are known as scribe-lane alignment marks). Similarly, in situations in which more than one that is provided on the mask MA, the mask alignment marks may be located between the dies.
The depicted apparatus could be used in at least one of the following modes: 1. In step mode, the mask table MT or "mask support" and the substrate table WT or "substrate support" are kept essentially stationary, while an entire pattern imparted to the radiation beam is projected onto a target portion C at one time (ie a single static exposure). The substrate table WT or "substrate support" is then shifted in the X and / or Y direction so that a different target portion can be exposed. In step mode, the maximum size of the exposure field limits the size of the target portion C imaged in a single static exposure. 2. In scan mode, the mask table MT or "mask support" and the substrate table WT or "substrate support" are scanned synchronously while a pattern is imparted to the radiation beam is projected onto a target portion C (ie a single dynamic exposure) . The velocity and direction of the substrate table WT or "substrate support" relative to the mask table MT or "mask support" may be determined by the (de-) magnification and image reversal characteristics of the projection system PS. In scan mode, the maximum size of the exposure field limits the width (in the non-scanning direction) or the target portion in a single dynamic exposure, whereas the length of the scanning motion has the height (in the scanning direction) of the target portion. 3. In another mode, the mask table MT or "mask support" is kept essentially stationary holding a programmable patterning device, and the substrate table WT or "substrate support" is moved or scanned while a pattern is projected onto the radiation beam a target portion C. In this mode, generally a pulsed radiation source is employed and the programmable patterning device is updated as required after each movement of the substrate table WT or "substrate support" or in between successive radiation pulses during a scan. This mode of operation can be readily applied to maskless lithography that utilizes programmable patterning device, such as a programmable mirror array or a type as referred to above.
Combinations and / or variations on the modes described above or use or entirely different modes or use may also be employed.
Figure 2a and 2b each depicts a part of a substrate table WT or a lithographic apparatus, such as the lithographic apparatus depicted in and described with reference to fig. 1. The wafer table WT is driven by a motor including a stationary magnet assembly MGA generating a magnetic field. The motor further comprises coils (not shown in Figs. 2a and 2b) to interact with the magnetic field generated by the stationary magnet assembly. The coils may be connected to the substrate table WT. It is understood that in this example, a substrate table WT is shown. The ideas presented here may be applied to any other stage as well, e.g. a mask table (also indicated as support) or a lithographic apparatus. In the edition depicted here, the magnet assembly MGA comprises an arrangement of alternately polarized magnets, in this example alternately polarized upwards or downwards, ie alternately polarized in the direction D3 and following the arrow or in opposite direction of the arrow (also, magnets in a Halbach configuration may be applied). Thereby, an alternately polarized magnetic field is generated as indicated by field lines FL. In Figs. 2a and 2b, a one-dimensional arrangement or alternatively polarized magnets has been depicted, in a practical embodiment, however, use may be made of a two-dimensional arrangement in direction D1 and D2 perpendicular to the plane of drawing. By such a two-dimensional arrangement, a required range of movement in the plane formed by D1 and D2 may be provided. Due to the alternately polarized magnets, a magnetic field is generated which is specially alternately polarized along the direction D1 (as well as possibly the direction D2). A sensor is provided to measure a position of the stage, in this example the substrate table WT, more particularly a long stroke (coarse) positioning by a long stroke actuator. Thus, the sensor may measure the position of the substrate table only indirectly. In Figs. 2a and 2b, the position sensor is schematically indicated by SENS1. In Fig. 2a, a position of the substrate stage with respect to the magnet assembly MGA is shown, where the sensor SENS1 is positioned in a part of the magnetic field where the field is substantially horizontally oriented (ie oriented along a direction in the plane formed by D1, D2). The horizontal orientation can easily be understood from the fact that the field line FL is in the position shown in Fig. 2a, at the sensor SENS 1, substantially horizontal, i.e. in this example substantially parallel to the direction D1. In Fig. 2b, the substrate stage WT has been moved towards the left in the plane of drawing, SENS 1 in this example being positioned at a position where a low field strength is present.
Also, at this position, a direction of the field strength differs from the substantially horizontal direction in the case of Fig. 2a. Thus, as will be understood from the examples shown in Figs. 2a and 2b, upon movement of the substrate table WT with respect to the stationary magnet assembly MG A, the sensor SENS1 will be subjected to different field strengths and different orientations of the magnetic field due to the spatially alternately polarized magnetic field. As depicted in more detail in Fig. 2c, the sensor SENS 1 may include a magnetic field sensor MFS to measure a field strength of the magnetic field, and a sensor processing device SPD to determine a position information from the field strength as measured by the magnetic field sensor MFS. Thereby, use may be made of the presence of the magnetic field to derive a position information there from: Thus, instead of having the high magnetic field strength of the stationary magnet assembly diffuse an accuracy of position measurement, use may be made now or that magnetic field to derive a position information from the sensor, hence a position information from the stage in question there from.
Due to the alternating by polarized magnets of the magnet assembly MGA, a magnetic field has been created which changes in intensity as well as in direction. Position information can therefore be obtained from direction, directional components and / or intensity of the magnetic field as detected by the sensor SENS 1. Firstly, use can be made of a periodicity of the measured magnetic field: When moving the substrate table WT along the direction Dl, any time a following magnet of the magnetic assembly is passed by the sensor SENS 1, the magnetic field will show a change leading to a repetitive pattern. Position information may be derived from, the sensor processing device e.g. counting repetitions or the magnetic pattern. For such periodicity measurement, use may be made of a measurement of the magnetic field strength in any direction, e.g., direction D1, D2 or D3. Secondly, a position information can be derived from the sensor processing device from a quadrature measurement on the measured magnetic field in a main plane or movement of the substrate table WT, i.e. in the plane formed by the directions D1, D2. In fact, when moving the substrate table WT from the position shown in Fig. 4a to the position shown in Fig. 2b, a change of the field as measured by the sensor SENS1 in the direction Dl will be observed: The field strength in this direction will be reduced. Likewise, the magnet assembly MGA will show an alternating polarization of the magnets in the direction D2, therefore also a movement of the substrate table WT in the direction D2 will result in a change in the magnetic field, in particular in the direction D2. By measuring a ratio between the field in the direction Dl and D2, a position information can be obtained as to the position of the substrate table WT in the plane defined by directions Dl and D2, which will of course show the above periodicity for large movement or the substrate table WT in either directions D1, D2. By combining the periodic position information and the quadrature or ratio metric position information, the course position information from the periodicity measurements can be combined with the fine position information from the ratio metric or quadrature measurement, providing an accurate position measurement having a large measurement range . By making use of quadrature or ratio metric measurements in directions D1, D2, an effect or a vertical displacement of the substrate table WT, (ie a displacement in direction D3) can substantially be tasks out of the measurement result of the position measurements in the plane defined by D1, D2.
It is remarked that the sensor processing device may include any processing device, such as a micro processor, micro computer, etc., and may be formed by a separate processing device, however may also be formed by a suitable software module to be executed by a processing device having other functions also.
In addition to the measurements of the field strength as described above, a position may also be determined in the direction perpendicular to the plane formed by D1, D2 as also a displacement of the substrate stage in the direction D3 will result in a change in the magnetic field as measured by the sensor SENS 1. To be able to cope with the interrelations between the field strength changes when displacing the substrate stage in any direction, the sensor processing device may be programmed to derive the position in the direction D3 by related the measured field strength to a reference field strength corresponding to a reference position in the direction D3. The reference field strength may however be interdependent on the position in the plane defined by D1, D2 due to the nature of the magnetic field generated in this edition, which may be tasks into account by determining the reference field strength in dependency of the measured position in the plane (either by the sensor SENS1 or by any other measurement system) or in dependency on the field strength measured in the two directions D1, D2 in the plane.
The measurement of the position as disclosed here may be applied for many purposes, as an example a control device of the lithographic apparatus may be programmed to drive the motor to correct a position of the substrate table WT (or other stage) when the position as measured by the position sensor is outside a predetermined operating position range, eg outside a safe operating range. Thereby, a collision prevention may be provided. In the above, a single sensor SENS1 has been disclosed. In an implementation, use may be made of a variety of such sensors, eg 3 position sensors arranged in the plane of the magnet assembly MGA, ie the plane defined by D1, D2 to determine determine a position in a vertical direction, ie a position in direction D3 as well as a tilting of the substrate stage with respect to the plane.
The measurement system described above may not be applied in a lithographic apparatus, but may be applied in any stage system. For illustrative purposes, a second sensor, i.e. sensor SENS2 has been depicted in Figs. 2a and 2b also. The sensor may be connected to the control device CTR or the lithographic apparatus.
As fig. 3a and 3b again show a magnet assembly MGA which may be similar in type and construction to that shown in fig. 2a and b, eg include a two dimensional arrangement of alternately polarized magnets but may also be of any other type and construction . The magnet assembly forms part of a motor and provides a stationary magnet thereof. A coil of the motor (not shown) may be provided on or in the wafer table WT, which has been indicated partially in Fig. 3a partially and highly schematically. A metallic layer ML is provided to cover the magnet assembly MGA, e.g., to provide a physical protection thereto. A position sensor SENS2a is provided which may measure a position of the substrate table WT, more in particular a long stroke position by a long stroke actuator, thus measuring the position of the substrate table itself only indirectly. The position sensor, a block schematic view of being depicted in Fig. 3b, comprises an electric coil ELM and a drive circuit DRC to drive the electric coil to generate an alternating magnetic field AMF, i.e. a magnetic field which alternates in time. A measuring circuit MCT is provided to measure an electrical impedance parameter or the electromagnet, e.g., an inductance. By the alternating magnetic field, eddy currents EDC are generated in the metallic layer ML, in dependency or a strength of the alternating magnetic field AMF. The closer the electric coil ELM to the metallic layer ML, the higher the strength of the alternating magnetic field AMF in the metallic layer will be, the higher the intensity of the eddy currents will be. The eddy currents translate into a change of the impedance parameter, eg the inductance of the electromagnet, which may be internally detected by the impedance measuring circuit and MCT, which may eg measure a current through a coil of the electric coil ELM, a ratio or a voltage over and current through the coil of the electric coil ELM, a magnitude of a drive current of the drive circuit driving the electromagnet, or any other suitable parameter. A position of the substrate stage WT may hence be determined in the direction D3 by eg a sensor processing device SPD or the sensor, the sensor processing device (which may include a controller, microprocessor, or any other processing device or which may be comprised in a controller or microprocessor having other functions and formed by a suitable software module therein) to determine the position of the substrate table from the impedance parameter as measured by the measurement circuit MCT. Thus, the metallic layer provides a substrate for the eddy currents, while shielding the alternating magnet structure underneath.
Also, by an appropriate selection of the layer, independency is provided or the position dependent magnetic field from the permanent magnet array. The metallic layer may comprise a magnetically conductive layer having a high relative magnetic permeability and a low resistivity. As an example, the metallic layer may comprise a stainless steel, an aluminum, a copper, and / or a silver. Furthermore, the layer may provide a ruggedized and corrosion-resistant layer, which may be advantageous in a case or, for example, immersion lithography where a humid environment may be provided because of the presence of the immersion liquid. A frequency of the alternating magnetic field may be in an order of magnitude or 100 kilohertz or larger, preferably 1 megahertz or larger. For an Eddy current sensor, a higher actuator frequency implies less penetration depth, and consequently, the higher the frequency, the thinner the metallic layer may be, which may result in a higher efficiency of the stationary magnet motor. On the other hand, the frequency cannot be arbitrarily increased, as such an increase will result in an increased sensitivity for parasitic capacitances, sensitivity for water particles or water film, etc.
MGA on the sensor SENS2a, the sensor and / or the metallic layer are preferably free from materials exhibiting a magnetic saturation.
To not only obtain a height information, ie information about the position in the direction D3, but also a tilting of the substrate table WT, at least two position sensors are provided, a processing device or the lithographic apparatus (eg control device CTR) to derive a tilting of the substrate table WT from the position measurements, eg from the differences between the position measurements and measured by the sensors. In Fig. 3a, as an example sensor SENS2b forming a second position sensor has been depicted. A sensor output signal from about the position sensors SENS2a and SENS2b is provided to the control device CTR. By making use of three or more position sensors arranged in a main plane or movement of the substrate stage, ie a plane defined by D1, D2 (D2 being perpendicular to the plane of drawing or Fig. 3a), a tilting of the substrate stage WT with respect to the main plane or movement can be determined.
By having multiple position sensors, it is also possible to obtain position information in case that e.g. one of those sensors is above a hole, such as the hole HL in the metallic layer. In that case, a generation of eddy currents EDC in the metallic layer will be affected by the hole, leading to a change in the read out of the impedance parameter of the electric coil or that sensor, with affect affecting a read out of the sensor in question. The sensor in question may then be deselected when the substrate stage WT is in a position where the sensor in question is above such a hole, which may be performed in may ways: eg the processing device SPD or control device CTR or the lithographic apparatus being programmed to detect a read out of the sensor being outside a predetermined sensor output signal arrange, and deselect the sensor accordingly.
The position sensing as described here may be used for many applications, eg. a safety system of e.g. the control device being programmed drive the motor to correct a position of .the substrate table WT when the measured position is outside a predetermined operating position range, e.g. a safe operating range.
Two or more position sensors being provided, a height of the substrate table (ie a position in direction D3) and a tilting with respect to the plane of the magnet assembly, ie the main plane of movement of the substrate table WT, may be determined.
The measurement system described in fig. 3a and 3b may only be applied in a lithographic apparatus, however may be applied in any stage system.
The inventors have thus, providing the measurement system as described with reference to fig. 3 a and 3b, provided a measurement of the position making use of relatively low field strength magnetic fields in an environment where high field strength magnetic fields by the stationary magnet assembly whether the substrate stage motor are provided, which is commonly considered illogical or counter-intuitive. The inventors have, however, realized that the frequency of the alternating magnetic field AMF significantly differs from the stationary magnetic field by the magnet assembly MGH, allowing to use a low field strength magnetic field for the position measurement in the high magnetic field strength environment.
FIG. 4 shows a highly schematic representation of a substrate stage WT and a magnet assembly MGA or an alternative to drive the substrate stage WT. The magnet assembly MGA may interact with coils (not shown) which may be connected to the substrate stage WT to form the motor. A position of the substrate stage WT may be measured by a position sensor, the position sensor including an emitter EMR1 to emit a light plane LPL and a detector DET1 to detect a position of incidents of light from the light plane on the detector along the direction D3, ie along a direction substantially perpendicular to a main plane of movement of the substrate stage WT, the main plane of movement substantially coinciding with a plane of the magnet assembly MGA, ie a plane formed by directions D1 and D2, D2 (not shown ) being perpendicular to a plane of drawing or fig. 4. As the light plane LPL is substantially parallel to the main plane of movement of the substrate stage, a read out by the detector DET1 will hardly be affected by a displacement of the substrate stage WT along its main plane of movement. The detector DET1 may be formed by a metric or photo detectors, e.g. a CCD metric, a linear position sensitive device or any other position sensitive photo detecting device. The light plane may be formed by a laser and a rotatable mirror or in any other suitable way (e.g. by combining a light source with suitable stationary optical elements to shape the light or the light source into a plane). As depicted in Fig. 4, two light sources EMR1, EMR2 are provided to form the plane. In a practical embodiment, more than two light sources may be applied. Thereby, detectors may be provided on opposite sides of the substrate st ^> e WT, such as in this example the detectors DET1 and DET2 to enable a control device CTR or the lithographic apparatus to determine a height of the substrate table WT as well as a tilting respect with respect to the main plane of movement. Determining a tilting with respect to the plane, use of 3 or more detectors arranged along the plane, is preferred.
The measurement system described here may be applied for many purposes, such as a safety system such as a control device of the lithographic apparatus such as control device CTR is programmed to drive the motor to correct a position of the substrate stage WT when outside a predetermined position arrange, eg a predetermined safe operating arrange or the substrate stage. Thereby a collision of the substrate stage with e.g. the magnet assembly or any other part of the lithographic apparatus may be prevented.
Although specific reference may be made in this text to the use of lithographic apparatus in the manufacture of ICs, it should be understood that the lithographic apparatus described may have other applications, such as the manufacture of integrated optical systems, guidance and detection patterns for magnetic domain memories, flat-panel displays, liquid-crystal displays (LCDs), thin-film magnetic heads, etc. The skilled artisan will appreciate that, in the context of such alternative applications, any use of the terms "wafer" or " those "may be considered as synonymous with the more general terms" substrate "or" target portion ", respectively. The substrate referred to may be processed, before or after exposure, in for example a track (a tool that typically applies to a layer of resist to a substrate and develops the exposed resist), a metrology tool and / or an inspection tool. Where applicable, the disclosure may be applied to such and other substrate processing tools. Further, the substrate may be processed more than once, for example in order to create a multi-layer IC, so the term substrate used may also refer to a substrate that already contains multiple processed layers.
Although specific reference may have been made above to the use of the invention in the context of optical lithography, it will be appreciated that the invention may be used in other applications, for example imprint lithography, and where the context allows, is not limited to optical lithography. In imprint lithography a topography in a patterning device the pattern created on a substrate. The topography of the patterning device may be pressed into a layer or resist supplied to the substrate whereupon the resist is cured by applying electromagnetic radiation, heat, pressure or a combination thereof. The patterning device is moved out of the resist leaving a pattern in it after the resist is cured.
The terms "radiation" and "beam" used and compassed all types of electromagnetic radiation, including ultraviolet (UV) radiation (eg having a wavelength or about 365, 248, 193, 157 or 126 nm) and extreme ultra-violet (EUV radiation (eg having a wavelength in the range of 5-20 nm), as well as particle beams, such as ion beams or electron beams.
The term "lens", where the context allows, may refer to any one or combination of various types of optical components, including refractive, reflective, magnetic, electromagnetic and electrostatic optical components.
While specific expired or the invention have been described above, it will be appreciated that the invention may be practiced otherwise than as described. For example, the invention may take the form of a computer program containing one or more sequences of machine-readable instructions describing a method as disclosed above, or a data storage medium (eg semiconductor memory, magnetic or optical disk) having such a computer program stored therein.

权利要求:
Claims (25)
[1]
1. A lithographic apparatus including: an illumination system configured to condition a radiation beam a support constructed to support a patterning device, the patterning device being capable of imparting the radiation beam with a pattern in its cross-section to form a patterned radiation beam; a substrate table constructed to hold a substrate; and a projection system configured to project the patterned radiation beam onto a target portion of the substrate, one of the support and the substrate table being driven by a motor, the motor including a stationary magnet assembly having a two dimensional arrangement of alternately polarized magnets to generate a spatially alternately polarized magnetic field, the lithographic apparatus including a position sensor to measure a position of the one of the support and the substrate table, the position sensor including a magnetic field sensor to measure a field strength of the magnetic field, and a sensor processing device to determine the position from the field strength as measured by the magnetic field sensor.
[2]
2. The lithographic apparatus according to clause 1, the sensor processing device being programmed to derive a first position information from a periodicity or the measured magnetic field.
[3]
3. The lithographic apparatus according to clause 1, the sensor processing device being programmed to further derive a second position information from a quadrature measurement on the measured magnetic field in the two dimensions.
[4]
4. The lithographic apparatus according to clause 3, the sensor processing device to combine the first position information and the second position information.
[5]
5. The lithographic apparatus according to clause 1, the sensor processing device further being programmed to determine a position in the direction perpendicular to the plane from the output of the magnetic field sensor.
[6]
6. The lithographic apparatus according to clause 5, the sensor processing device being programmed to derive the position in the direction perpendicular to the plane by referring to the measured field strength to a reference field strength corresponding to a reference position in the direction perpendicular to the plane.
[7]
7. The lithographic apparatus according to clause 6, where the reference field strength is determined in dependency or the measured position in the plane or in dependency or the field strength measured in the two directions in the plane.
[8]
8. The lithographic apparatus according to clause 1, where a control device of the lithographic apparatus is programmed to drive the motor to correct a position of the one of the support and the substrate table when the position as measured by the position sensor is outside a predetermined operating position range.
[9]
9. The lithographic apparatus according to clause 1, the sensor processing device further being programmed to determine a position in the direction perpendicular to the plane from the output of the magnetic field sensor, and being a multiple of position sensors are provided, the control device being programmed to determine from the positions as provided by the various of sensors an effective position from the one of the support and the substrate table in the direction perpendicular to the plane and a tilting from the one of the support and the substrate table with respect to the plane.
[10]
10. A stage system including a stage, a motor to drive the stage, the motor including a stationary magnet assembly having a two dimensional arrangement or alternately polarized magnets to generate a spatially alternately polarized magnetic field, the stage system including a position sensor to measure a position of the one of the support and the substrate table, the position sensor including a magnetic field sensor to measure a field strength of the magnetic field, and a sensor processing device to determine the position from the field strength as measured by the magnetic field sensor.
[11]
11. A lithographic apparatus including: an illumination system configured to condition a radiation beam; a support constructed to support a patterning device, the patterning device being capable of imparting the radiation beam with a pattern in its cross-section to form a patterned radiation beam; a substrate table constricted to hold a substrate; and a projection system configured to project the patterned radiation beam onto a target portion of the substrate, requiring one of the support and the substrate table being driven by a motor, the motor including a stationary magnet assembly and a metallic layer to cover the magnet assembly , the lithographic apparatus including a position sensor to measure a position of one of the support and the substrate table in a direction substantially perpendicular to a plane formed by the metallic layer, the position sensor including an electromagnet, a drive circuit to drive the electric coil to generate an alternating magnetic field, a measuring circuit to measure an electrical impedance parameter of the electromagnet, and a sensor processing device to derive a position of the one of the support and the substrate table of an effect on the impedance parameter, the effect generated by eddy currents in the metallic layer by the alternating magnetic field.
[12]
12. The lithographic apparatus according to clause 11, the metallic layer comprises at least one of a stainless steel, an aluminum, a copper, and a silver.
[13]
13. The lithographic apparatus according to clause 11, where a frequency or the alternating magnetic field is larger than 100 kilohertz, more preferably larger than 1 megahertz.
[14]
14. The lithographic apparatus according to clause 11, the sensor and the metallic layer are free from materials exhibiting a magnetic saturation.
[15]
15. The lithographic apparatus according to clause 11, at least two position sensors are provided, a processing device of the lithographic apparatus of the tilting of the one of the substrate table and the support of position measurements as measured by the sensors.
[16]
16. The lithographic apparatus according to clause 11, at least two position sensors are provided, a processing device of the lithographic apparatus being programmed to deselect one of the sensors when the sensor in question is positioned above a hole in the metallic layer.
[17]
17. The lithographic apparatus according to clause 16, the sensor processing device to detect that the sensor is question positioned above a hole in the metallic layer, in that the processing device is programmed to detect a reading out of the sensor being outside of an predetermined sensor output signal range.
[18]
18. The lithographic apparatus according to clause 11, where a control device of the lithographic apparatus is programmed to drive the motor to correct a position of the one of the support and the substrate table when the position as measured by the position sensor is outside a predetermined operating position range.
[19]
19. The lithographic apparatus according to clause 11, where a variety of position sensors are provided, the control device being programmed to determine from the positions as provided by the multiple of sensors an effective position of the one of the support and the substrate table in Ihe direction perpendicular to the plane and a tilting of the support of the substrate table with respect to the plane.
[20]
20. A stage system including a stage, a motor to drive the stage, the motor including a stationary magnet assembly and a metallic layer to cover the magnet assembly, and a position sensor to measure a position of the stage in a direction substantially perpendicular to a plane formed by the metallic layer, the position sensor including an electromagnet, a drive circuit to drive the electric coil to further generate an alternating magnetic field, a measuring circuit to measure an electrical impedance parameter or the electromagnet, and a sensor processing device to derive a position of the one of the support and the substrate table of an effect on the impedance parameter, the effect by eddy currents generated in the metallic layer by the alternating magnetic field.
[21]
21. A lithographic apparatus including: an illumination system configured to condition a radiation beam; a support constituted to support a patterning device, the patterning device being capable of imparting the radiation beam with a pattern in its cross-section to form a patterned radiation beam; a substrate table constructed to hold a substrate; and a projection system configured to project the patterned radiation beam onto a target portion of the substrate, one of the support and the substrate table being driven by a motor, the motor including a stationary magnet assembly, the lithographic apparatus including a position sensor to measure a position of one of the support and the substrate table, the position sensor including an emitter to emit a light plane and at least one detector to detect a position of incidence of light from the light plane on the detector along a direction substantially perpendicular to the plane.
[22]
22. The lithographic apparatus according to clause 21, includes a laser and a rotatable mirror.
[23]
23. The lithographic apparatus according to clause 21, the emitter comprises a variety of light sources.
[24]
24. The lithographic apparatus according to clause 21, a control device of the lithographic apparatus being programmed to drive the motor to correct a position of the one of the support and the substrate table when the position as measured by the position sensor is outside a predetermined operating position range.
[25]
25. The lithographic apparatus according to clause 21, whether a variety of position sensors are provided, the control device being programmed to determine from the positions as provided by the various or sensors an effective position or the one of the support and the substrate table in the direction perpendicular to the plane and a tilting of the one of the support and the substrate table with respect to the plane. I. A lithographic apparatus comprising: - an illumination device adapted to provide a radiation beam; - a carrier constructed to support a patterning device capable of applying a pattern in a cross-section of the radiation beam to form a patterned radiation beam; - a substrate table constructed to support a substrate; - a projection system adapted to project the patterned radiation beam onto a target area of the substrate, characterized in that the lithographic apparatus is provided with a motor with a stationary magnet part provided with a two-dimensional structure of alternately polarized magnets for generating a spatially alternating polarized magnetic field, the motor being arranged to drive the carrier or the substrate table, and a position sensor constructed to measure a position of the carrier or the substrate table, the position sensor comprising a magnet field sensor to detect a field strength of the magnetic field and a sensor processing unit to determine the position of the magnetic field strength as measured by the magnetic field sensor.

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法律状态:
2009-03-02| AD1A| A request for search or an international type search has been filed|

优先权:

申请号 | 申请日 | 专利标题

US11/822,867|US7830495B2|2007-07-10|2007-07-10|Lithographic apparatus and position sensor|

US82286707|2007-07-10|

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